ENGINE UNIT > REASSEMBLY

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1. INSTALL OIL STRAINER SUB-ASSEMBLY


    A197626

  1. Install the oil strainer to the oil pan with the 2 bolts.

    Torque:
    10 N*m{ 102 kgf*cm , 7 ft.*lbf }



2. INSTALL NO. 1 OIL PAN BAFFLE PLATE


A217346

  1. Install the No. 1 oil pan baffle plate to the oil pan with the 6 bolts.

    Torque:
    10 N*m{ 102 kgf*cm , 7 ft.*lbf }



3. INSTALL OIL PAN SUB-ASSEMBLY


    A198049

  1. Install a new gasket to the cylinder block.



  1. Apply seal packing to the places shown in the illustration.


    A217348E01


    Text in Illustration 
    *a
    		Continuous Line Aria
    		*b
    		Dashed Line Aria

    Seal packing:
    Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

    NOTICE:
    1. Remove any oil from the contact surfaces.
    2. Install the oil pan within 3 minutes after applying seal packing.
    3. Do not start the engine for at least 2 hours after installing the oil pan.



    A217344E01

  1. Install the oil pan with the 10 bolts.

    Torque:
    21 N*m{ 214 kgf*cm , 15 ft.*lbf }

    HINT:
    1. Apply adhesive to the threads of bolts C.
    2. Apply adhesive to bolts C more than 7.0 mm from the bolt tip.

    Bolt C:
    Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    Bolt Length:
    Item
    		Length
    Bolt A
    		55 mm (2.165 in.)
    Bolt B
    		30 mm (1.181 in.)
    Bolt C
    		30 mm (1.181 in.)

  1. Wipe off any excess seal packing with a clean piece of cloth.



4. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY


A217352E01

NOTICE:
Do not reuse the No. 2 oil pan.

  1. Apply seal packing in a continuous bead to a new No. 2 oil pan as shown in the illustration.
    Text in Illustration 
    *1
    		Seal Packing
    *a
    		Bead Diameter

    Seal packing:
    Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

    Bead diameter:
    3.0 to 4.5 mm (0.118 to 0.177 in.)

    NOTICE:
    1. Remove any oil from the contact surfaces.
    2. Install the No. 2 oil pan within 3 minutes and tighten the bolts within 10 minutes after applying seal packing.



    A217342

  1. Install the No. 2 oil pan with the 9 bolts.

    Torque:
    10 N*m{ 102 kgf*cm , 7 ft.*lbf }

  1. Install a new gasket and the oil pan drain plug.

    Torque:
    30 N*m{ 301 kgf*cm , 22 ft.*lbf }



5. INSTALL CYLINDER BLOCK WATER JACKET SPACER


    A198004

  1. Install the cylinder block water jacket spacer to the cylinder block as shown in the illustration.



6. INSTALL CYLINDER HEAD GASKET


    A206031E03

  1. Apply seal packing to a new cylinder head gasket as shown in the illustration.
    Text in Illustration 
    *1
    		Bead

    Seal packing:
    Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

    NOTICE:
    1. Clean the sealing surfaces of the cylinder head gasket, cylinder head and cylinder block.
    2. Apply seal packing to the bead on the cylinder head gasket.
    3. Install the cylinder head within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.



    A199374E03

  1. Place the gasket on the cylinder block surface with the Lot No. stamp facing upward.
    Text in Illustration 
    *a
    		Lot No.
    V100135
    		Engine Front

    NOTICE:
    1. Remove any oil from the contact surface.
    2. Make sure that the gasket is installed in the correct direction.



7. INSTALL CYLINDER HEAD SUB-ASSEMBLY


A150891E02

NOTICE:
The cylinder head bolts are tightened in 2 progressive steps.

  1. Apply a light coat of engine oil to the bolt threads and the area beneath the bolt heads that come in contact with the washers.

  1. Install the bolts and plate washers to the cylinder head.

    NOTICE:
    Do not drop the washers into the cylinder head.

  1. Using several steps, uniformly install and tighten the 10 cylinder head bolts and 10 plate washers with a 10 mm bi-hexagon wrench in the order shown in the illustration.

    Torque:
    32 N*m{ 326 kgf*cm , 24 ft.*lbf }



    A199375E03

  1. Mark the front side of the cylinder head bolts with paint.

  1. Retighten the cylinder head bolts an additional 90°, and then once more 90° as shown in the illustration.
    Text in Illustration 
    *a
    		Paint Mark
    V100136
    		Engine Front

    NOTICE:
    Do not tighten the same bolt twice consecutively.

  1. Check that the paint mark is now at a 180° angle to the front.



    A206092E03

  1. After tightening the cylinder head bolts, wipe off the seal packing material that seeped out from the contact surface between the cylinder head and cylinder block.
    Text in Illustration 
    *a
    		Direction to wipe off
    *b
    		Before wiping off
    *c
    		After wiping off

    NOTICE:
    1. Be sure to wipe off the seal packing from inside to outside, parallel to the joint line.
    2. Be sure to avoid clogging the bolt holes when wiping off the seal packing.



8. INSTALL VALVE LASH ADJUSTER ASSEMBLY


A109630E12

NOTICE:
  1. Keep the lash adjuster free of dirt and foreign matter.
  2. Only use clean engine oil.

  1. Place the lash adjuster into a container filled with engine oil.
    Text in Illustration 
    *1
    		Plunger
    *2
    		Check Ball
    *3
    		Low Pressure Chamber
    *4
    		High Pressure Chamber
    *a
    		Correct
    *b
    		Incorrect
    *c
    		Taper Part

  1. Insert the tip of SST into the lash adjuster plunger and use the tip to press down on the check ball inside the plunger.

    SST
    09276-75010  

  1. Squeeze SST and the lash adjuster together to move the plunger up and down 5 to 6 times.

  1. Check the movement of the plunger and bleed it.

    OK:
    Plunger moves up and down.

    NOTICE:
    When bleeding the high-pressure chamber, make sure that the tip of SST is actually pressing the check ball as shown in the illustration. If the check ball is not pressed, the high-pressure chamber will not be bled.

  1. After bleeding, remove SST. Then, try to press the plunger quickly and firmly by hand.

    OK:
    Plunger is very difficult to move.

    If the result is not as specified, replace the lash adjuster.

  1. Install the lash adjusters.

    NOTICE:
    Install each lash adjuster to the same place it was removed from.



9. INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY


A131901E08

  1. Apply engine oil to the lash adjuster tip and valve stem cap end.

  1. Make sure that the valve rocker arms are installed as shown in the illustration.
    Text in Illustration 
    *1
    		Valve Rocker Arm
    *2
    		Lash Adjuster
    *3
    		Valve Stem
    *4
    		Valve Stem Cap



10. INSTALL CAMSHAFT


A199812

  1. Clean the camshaft journals.

  1. Apply a light coat of engine oil to the camshaft journals and camshaft housing.

  1. Install the camshaft to the camshaft housing.



11. INSTALL NO. 2 CAMSHAFT


A199813

  1. Clean the camshaft journals.

  1. Apply a light coat of engine oil to the camshaft journals and camshaft housing.

  1. Install the No. 2 camshaft to the camshaft housing.



12. INSTALL CAMSHAFT BEARING CAP


    A198009E01

  1. Apply engine oil to the bearing caps.

  1. Install the 5 bearing caps to the camshaft housing.

  1. Tighten the 5 bolts in the order shown in the illustration.

    Torque:
    16 N*m{ 163 kgf*cm , 12 ft.*lbf }



13. INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY


    A198008E04

  1. Apply seal packing in a continuous bead as shown in the illustration.
    Text in Illustration 
    *1
    		Seal Packing
    *a
    		Bead Diameter

    Seal packing:
    Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

    Bead diameter:
    3.5 to 4.0 mm (0.138 to 0.158 in.)

    NOTICE:
    1. Remove any oil from the contact surfaces.
    2. Install the camshaft housing within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.
    3. Do not start the engine for at least 2 hours after installing.



    A219356E01

  1. Set the crankshaft in the position (40° BTDC) shown in the illustration.
    Text in Illustration 
    *1
    		Timing Mark
    *a
    		TDC

    NOTICE:
    Turn the crankshaft clockwise when positioning the No. 1 cylinder after the camshaft housing is installed.

    HINT:
    Make sure that the timing mark of the crankshaft is positioned as shown in the illustration.



    A198010E02

  1. Set the camshaft and No. 2 camshaft as shown in the illustration.
    Text in Illustration 
    *1
    		Knock Pin

    HINT:
    Make sure that the knock pin of the camshaft is positioned as shown in the illustration.

  1. Install the camshaft housing and tighten the 18 bolts in the order shown in the illustration.

    Torque:
    28 N*m{ 286 kgf*cm , 21 ft.*lbf }

    NOTICE:
    1. After installing the camshaft housing, make sure that the cam lobes are positioned as shown in the illustration.
    2. If any of the bolts are loosened during installation, remove the camshaft housing, clean the installation surfaces, and reapply seal packing.
    3. If the camshaft housing is removed because any of the bolts are loosened during installation, make sure that the previously applied seal packing does not enter any oil passages.
    4. After installing the camshaft housing, wipe off any seal packing that seeped out from between the housing and the cylinder head.



14. INSTALL CAMSHAFT TIMING GEAR ASSEMBLY


    A198838E02

  1. Check that the knock pin is installed on the camshaft.

  1. Put the camshaft timing gear and camshaft together by aligning the key groove and straight pin.
    Text in Illustration 
    *1
    		Straight Pin
    *2
    		Key Groove

    NOTICE:
    1. Do not forcefully push in the camshaft timing gear. This may cause the camshaft knock pin tip to damage the installation surface of the camshaft timing gear.
    2. Do not turn the camshaft timing gear in the retard direction (clockwise).



    A198840E02

  1. Tighten the flange bolt with the camshaft timing gear secured in place.
    Text in Illustration 
    *a
    		Hold

    Torque:
    54 N*m{ 551 kgf*cm , 40 ft.*lbf }



    A198841E02

  1. Check that the camshaft timing gear can move in the retard direction (clockwise) and locks in the most retarded position.
    Text in Illustration 
    *a
    		Lock



15. INSTALL CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY


    A198839E02

  1. Check that the knock pin is installed on the No. 2 camshaft.

  1. Put the camshaft timing exhaust gear and No. 2 camshaft together by aligning the key groove and straight pin.
    Text in Illustration 
    *1
    		Straight Pin
    *2
    		Key Groove

    NOTICE:
    Do not forcefully push in the camshaft timing gear. This may cause the camshaft knock pin tip to damage the installation surface of the camshaft timing gear.



    A198842E02

  1. Tighten the flange bolt with the camshaft timing exhaust gear secured in place.
    Text in Illustration 
    *a
    		Hold

    Torque:
    54 N*m{ 551 kgf*cm , 40 ft.*lbf }

  1. Make sure that the camshaft timing exhaust gear is locked.



16. INSTALL TIMING CHAIN GUIDE


A197607

  1. Install the timing chain guide with the 2 bolts.

    Torque:
    10 N*m{ 102 kgf*cm , 7 ft.*lbf }



17. INSTALL CHAIN SUB-ASSEMBLY


    A219357E01

  1. Set the crankshaft in the position (90° ATDC) shown in the illustration.
    Text in Illustration 
    *1
    		Timing Mark
    *a
    		TDC

    HINT:
    Make sure that the timing mark of the crankshaft is positioned as shown in the illustration.



    A219358E01

  1. Set the camshaft timing gear and camshaft timing exhaust gear in the positions (20° ATDC) shown in the illustration.
    Text in Illustration 
    *1
    		Timing Mark
    *a
    		TDC

  1. Set the crankshaft in the position (20° ATDC) shown in the illustration.



    A197610E02

  1. Align the timing marks of the camshaft with the mark plates of the timing chain and install the timing chain.
    Text in Illustration 
    *1
    		Mark Plate
    *2
    		Timing Mark



18. INSTALL TIMING CHAIN TENSION ARM


A197606

  1. Install the timing chain tension arm with the bolt.

    Torque:
    21 N*m{ 214 kgf*cm , 15 ft.*lbf }



19. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY


A200383

  1. Install a new gasket to the cylinder head.



    A197604

  1. Install the No. 1 chain tensioner with the 2 nuts.

    Torque:
    10 N*m{ 102 kgf*cm , 7 ft.*lbf }



    A197605

  1. Install the No. 2 chain vibration damper with the 2 bolts.

    Torque:
    10 N*m{ 102 kgf*cm , 7 ft.*lbf }



    A197603E02

  1. Remove the bar from the No. 1 chain tensioner.
    Text in Illustration 
    *1
    		Bar



    A197611E03

  1. Turn the crankshaft approximately 20° counterclockwise to set it to TDC. Make sure that the timing marks and mark plates are correctly positioned and that the chain is securely fit into the tension arm, guide and vibration damper.
    Text in Illustration 
    *1
    		Mark Plate
    *2
    		Timing Mark
    *a
    		TDC
    *b
    		Turn



20. INSTALL TIMING CHAIN COVER OIL SEAL


    A209564E01

  1. Using SST and a hammer, tap in a new oil seal until its surface is flush with the timing chain cover edge.

    SST
    09950-60010   (09951-00250, 09951-00410, 09952-06010)
    09950-70010   (09951-07150)

    Oil seal tap in depth:
    -0.5 to 1.0 mm (-0.0197 to 0.0394 in.)

    NOTICE:
    Do not tap the oil seal at an angle.

  1. Apply a light coat of MP grease to the timing chain cover oil seal lip.

    NOTICE:
    Keep the seal lip free of foreign matter.



21. INSTALL NO. 2 WATER INLET HOUSING GASKET


A217327

  1. Install a new gasket to the water inlet.



22. INSTALL WATER INLET


A217326E01

  1. Temporarily install the water inlet with the 3 bolts.

  1. Fully tighten the 3 bolts in the order shown in the illustration.

    Torque:
    10 N*m{ 102 kgf*cm , 7 ft.*lbf }



23. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY


    A201138E02

  1. Apply adhesive to 2 or 3 threads of the plug.
    Text in Illustration 
    *1
    		Adhesive

    Adhesive:
    Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent



    A200637

  1. Using an 8 mm socket hexagon wrench, install the plug.

    Torque:
    15 N*m{ 153 kgf*cm , 11 ft.*lbf }

    NOTICE:
    1. Install the plug within 3 minutes after applying adhesive.
    2. Do not start the engine within 1 hour after installation.

  1. Remove any old packing material remaining on the sealing surfaces before applying seal packing.



  1. Clean and degrease the contact surfaces of the timing chain cover, camshaft housing, cylinder head, cylinder block and oil pan and confirm that no oil, moisture, or other foreign matter remains on the surfaces.


    A217349E01


    Text in Illustration 
    *a
    		Clean and degrease
    		-
    		-



    A217341

  1. Install 2 new O-rings.



  1. Apply seal packing to the timing chain cover as shown in the following illustration.


    A199187E03


    Text in Illustration 
    *a
    		Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
    		*b
    		Toyota Genuine Seal Packing Black 1282B, Three Bond 1282B or equivalent

    NOTICE:
    1. When there is oil on the contact surfaces, wipe them with oil-free cloth before applying seal packing.
    2. Install the chain cover within 3 minutes and tighten the bolts within 10 minutes after applying seal packing.
    3. Do not start the engine for at least 2 hours after installing.

    HINT:
    Areas A - A and B - B are the joints between the cylinder block and oil pan, cylinder block and cylinder head, and cylinder head and camshaft housing.


    Seal Packing Application Chart:

    Area
    		Seal Packing Diameter
    		Seal Packing
    Continuous Line Area
    Except A - A and B - B
    		3.5 to 4.5 mm
    (0.138 to 0.177 in.)
    		Toyota Genuine Seal Packing Black,
    Three Bond 1207B or equivalent
    Dashed Line Area
    		2.0 to 3.0 mm
    (0.0787 to 0.118 in.)
    		Toyota Genuine Seal Packing Black 1282B,
    Three Bond 1282B or equivalent



    A217350

  1. Align the oil pump drive rotor the crankshaft as shown in the illustration.

  1. Install the spline and chain cover to the crankshaft.



    A217338E01

  1. Temporarily install the engine mounting bracket RH with the 3 bolts.

    Bolt Length:
    Item
    		Length
    Bolt A
    		80 mm (3.150 in.)
    Bolt B
    		40 mm (1.575 in.)



    A217337E01

  1. Temporarily install the water pump and a new water pump gasket to the timing chain cover with the 5 bolts.

    Bolt Length:
    Item
    		Length
    Bolt A
    		40 mm (1.575 in.)
    Bolt B
    		40 mm (1.575 in.)
    Bolt F
    		18 mm (0.709 in.)

  1. Fully tighten the 2 F bolts shown in the illustration.

    Torque:
    Bolt F:
    21 N*m{ 214 kgf*cm , 15 ft.*lbf }



  1. Temporarily tighten the timing chain cover with the 21 bolts and a seal washer.


    A217351E01


    Text in Illustration 
    *1
    		Seal Washer
    		-
    		-

    HINT:
    1. Apply adhesive to the threads of bolt E.
    2. Apply adhesive to bolt E more than 7.0 mm (0.275 in.) from the bolt tip.

    Bolt E:
    Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    Bolt Length:
    Item
    		Length
    Bolt A
    		40 mm (1.575 in.)
    Bolt B
    		40 mm (1.575 in.)
    Bolt C
    		35 mm (1.378 in.)
    Bolt D, E
    		25 mm (0.984 in.)

  1. Fully tighten the timing chain cover with the 27 bolts as shown in the illustration.

    Torque:
    Bolt A:
    71 N*m{ 724 kgf*cm , 52 ft.*lbf }
    Bolt B, D, E:
    24 N*m{ 245 kgf*cm , 18 ft.*lbf }
    Bolt C:
    10 N*m{ 102 kgf*cm , 7 ft.*lbf }



24. INSTALL CRANKSHAFT PULLEY


    A217316E01

  1. Align the pulley set key with the key groove of the crankshaft pulley, and then slide on the crankshaft pulley.

  1. Using SST, install the crankshaft pulley bolt.

    SST
    09960-10010   (09962-01000, 09963-01000)

    Torque:
    128 N*m{ 1305 kgf*cm , 94 ft.*lbf }



25. INSTALL WATER PUMP PULLEY


A217314E01
SST
09960-10010   (09962-01000, 09963-00600)

  1. Using SST, install the water pump pulley with the 4 bolts.

    SST
    09960-10010   (09963-00600)

    Torque:
    10 N*m{ 102 kgf*cm , 7 ft.*lbf }



26. INSTALL OIL FILTER ELEMENT


    A201036E03

  1. Clean the inside of the oil filter cap, the threads and O-ring groove.
    Text in Illustration 
    *1
    		O-ring
    *2
    		Oil Filter Element

  1. Apply a small amount of engine oil to a new O-ring and install it to the oil filter cap.

  1. Set a new oil filter element to the oil filter cap.

  1. Remove any dirt or foreign matter from the installation surface of the engine.

  1. Apply a small amount of engine oil to the O-ring again and temporarily tighten the oil filter cap.



    A197961E04

  1. Using SST, tighten the oil filter cap.
    Text in Illustration 
    *a
    		No Clearance

    SST
    09228-06501  

    Torque:
    40 N*m{ 408 kgf*cm , 30 ft.*lbf }

    NOTICE:
    1. Make sure that the oil filter is installed securely as shown in the illustration.
    2. Be careful that the O-ring does not get caught between the parts.



    A200674E04

  1. Apply a small amount of engine oil to a new drain plug O-ring, and install it to the oil filter cap.
    Text in Illustration 
    *1
    		Oil Filter Drain Plug
    *2
    		O-ring

    NOTICE:
    Before installing the O-ring, remove any dirt or foreign matter from the installation surface of the oil filter cap.

  1. Install the oil filter drain plug.

    Torque:
    13 N*m{ 133 kgf*cm , 10 ft.*lbf }

    NOTICE:
    Be careful that the O-ring does not get caught between the parts.



27. INSTALL ENGINE COOLANT TEMPERATURE SENSOR


    A197598

  1. Install a new gasket to the engine coolant temperature sensor.

  1. Using a 19 mm deep socket wrench, install the engine coolant temperature sensor.

    Torque:
    20 N*m{ 204 kgf*cm , 15 ft.*lbf }



28. INSTALL KNOCK SENSOR


    A197597E01

  1. Install the knock sensor with the bolt.

    Torque:
    20 N*m{ 204 kgf*cm , 15 ft.*lbf }

    NOTICE:
    Make sure that the knock sensor is as shown in the illustration.



29. INSTALL ENGINE OIL PRESSURE SWITCH ASSEMBLY


    A085603E07

  1. Apply adhesive to 2 or 3 threads of the oil pressure switch.
    Text in Illustration 
    *1
    		Adhesive

    Adhesive:
    Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent



    A197595

  1. Using a 24 mm deep socket wrench, install the oil pressure switch.

    Torque:
    15 N*m{ 153 kgf*cm , 11 ft.*lbf }

    NOTICE:
    1. Install the oil pressure switch within 3 minutes after applying adhesive.
    2. Do not start the engine within 1 hour after installation.



30. INSTALL CRANKSHAFT POSITION SENSOR


    A198002

  1. Apply a light coat of engine oil to the O-ring of the sensor.



    A217325

  1. Install the crankshaft position sensor with the bolt.

    Torque:
    10 N*m{ 102 kgf*cm , 7 ft.*lbf }



31. INSTALL CAMSHAFT BEARING CAP OIL HOLE GASKET


    A197590

  1. Install the 2 new camshaft bearing cap oil hole gaskets to the No. 1 camshaft bearing cap.



32. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY


    A217324

  1. Install a new gasket to the cylinder head cover.

    NOTICE:
    Remove any oil from the contact surfaces.



    A198006E03

  1. Apply seal packing as shown the illustration.
    Text in Illustration 
    *1
    		Seal Packing
    *a
    		Bead Diameter

    Seal packing:
    Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

    Bead diameter:
    2.0 mm (0.0787 in.)

    NOTICE:
    1. Remove any oil from the contact surfaces.
    2. Install the cylinder head cover within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.
    3. Do not start the engine for at least 2 hours after the installation.



    A217323E01

  1. Temporarily install the cylinder head cover with 2 new seal washers and the 18 bolts.
    Text in Illustration 
    *1
    		Seal Washer



    A197631

  1. Apply a light coat of engine oil to the O-rings of the No. 1 crankshaft position sensors.



    A217320

  1. Temporarily install the 2 No. 1 crankshaft position sensors with the 2 bolts.



    A209549E01

  1. Fully tighten the 20 bolts in the order shown in the illustration.

    Torque:
    10 N*m{ 102 kgf*cm , 7 ft.*lbf }



33. INSTALL VENTILATION SYSTEM GROMMET


    A217322

  1. Install the ventilation system grommet to the cylinder head cover.



34. INSTALL VENTILATION VALVE SUB-ASSEMBLY


    A217321

  1. Install the ventilation valve.



35. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY


    A198003

  1. Apply a light coat of engine oil to 2 new O-rings, and then install them onto the camshaft timing oil control valves.



    A217319

  1. Install the 2 camshaft timing oil control valves with the 2 bolts.

    Torque:
    10 N*m{ 102 kgf*cm , 7 ft.*lbf }



36. INSTALL SPARK PLUG


    A217318E01

  1. Using a 14 mm spark plug wrench, install the 4 spark plugs.
    Text in Illustration 
    *1
    		14 mm Spark Plug Wrench

    Torque:
    20 N*m{ 204 kgf*cm , 15 ft.*lbf }



37. INSTALL OIL FILLER CAP GASKET


    A128159

  1. Install the gasket to the cap.



38. INSTALL OIL FILLER CAP SUB-ASSEMBLY


    A217317

  1. Install the oil filler cap.



39. INSTALL CRANKSHAFT BEARING (w/ Stop and Start System)


    A198291

  1. Visually check the crankshaft bearing installation surface for damage, deformation, and cracks.
    If damaged, smooth the surface with 400-grit sandpaper.

  1. Using a vernier caliper, measure the diameter as shown in the illustration.

    Standard diameter:
    78.045 to 78.064 mm (3.0726 to 3.0734 in.)

    If the diameter is not as specified, replace the crankshaft.

  1. Install the snap ring to the crankshaft bearing.



    A217315E01

  1. Using SST, hold the crankshaft.

    SST
    09960-10010   (09962-01000, 09963-01000)



    A197628E02

  1. Using SST, uniformly tighten the 4 bolts through several steps in the order shown in the illustration to install a new bearing to the crankshaft.
    Text in Illustration 
    *1
    		Snap Ring

    SST
    09223-47010  

    NOTICE:
    1. Install the crankshaft bearing so that the snap ring faces the front of the engine.
    2. Tighten the bolts until SST contacts the crankshaft.



40. INSTALL REAR ENGINE OIL SEAL


    A198272

  1. Apply seal packing in a continuous bead as shown in the illustration.

    Seal packing:
    Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

    NOTICE:
    1. Remove any oil from the contact surfaces.
    2. Install a new rear engine oil seal within 3 minutes after applying seal packing.
    3. Do not start the engine for at least 2 hours after installing.



    A206026E02

  1. Wipe off the excess seal packing, leaving only the specified amount in the areas shown in the illustration.
    Text in Illustration 
    *1
    		Seal Packing

  1. Apply MP grease to the lip of a new rear engine oil seal.

    NOTICE:
    Keep the lip free from foreign matter.



    A196135E01

  1. Using SST and a hammer, tap in the rear engine oil seal until its surface is flush with the cylinder block and oil pan.

    SST
    09223-47020  
    09950-70010   (09951-07150)

    Oil seal tap in depth:
    -0.2 to 1.2 mm (-0.00787 to 0.0472 in.)

    NOTICE:
    1. Uniformly tap in the oil seal.
    2. Do not tap the rear engine oil seal at an angle.
    3. Wipe off extra grease from the crankshaft.